Is your fuel bugging you?


Outbreaks of microbial contamination of fuels develop periodically and can often be traced to poor quality supplies coming on to the open market. Modern refining techniques, storage and transportation systems all contribute to contamination of the fuel.

Diesel, Aviation Fuel and Bio Fuels are hygroscopic, meaning that it absorbs water from the air. The existence of this water provides a breeding ground for microbial growth. Left untreated, these micro organisms will multiply, contaminating fuel lines and clogging filters and injectors, causing poor performance and high emissions. Over time, these micro organisms will also break down the fuel making it harder to burn.

The bacteria of a variety of types, both aerobic and anaerobic, produce organic acids, including sulphurous and sulphuric acid. These highly corrosive chemicals will cause severe degradation of storage tank coatings, corrosion of metal tank surfaces and injection equipment. The effect of the microbiological contaminants on fuel injection equipment is to quickly impair performance and dramatically increase wear rates. This brings about poor combustion conditions, loss of engine power and reduced service life of components.

MFC

Corrosion in a fuel supply line

Until now the most widespread method of dealing with microbiological contamination has been by the addition of a suitable biocide to the contaminated system. This method however brings with it its own raft of problems.

Read all about fuel analysis and the common mistakes in diagnosing fuel contamination



SEM Photograph of Microbes living in fuel - University of Wales Report


How the FuelMag™ works

FuelMag™ is not a filter; it does not impede or reduce the passage of the fluid. FuelMag™ flush the fuel through a magnetic flux field starting the process of plasmolysis, forcing al the water out of the cell body to leave a dormant organism small enough to pas through the filter to be consumed in the engine.

The state of Plasmolisys last up to 14 days after which  the cell start to recover and start reproducing again. To succesfully manage contamination in Fuel Storage it is recommended that the a re-circulation system has to be created.

FuelMag™ is a non-chemical solution with no health and safety risk to a age old problem.



SEM Photo: Unused Hose  - Hose without FuelMag™ - 7 days -  Hose with FuelMag™ - 7 days

FuelMag: The real solution

Scientific experimentation conducted on our behalf by The School of Ocean Sciences at The University of Wales at Bangor is a clear endorsement of our own research and fuel testing programs and are the result of ongoing work with marine underwriters and classification societies.

Through the activities of the scientists at The University of Wales and CABI we have gained a greater understanding of how Fuel Mag™ works and how it can best be utilised to give its most effective performance.

The only real long term answer to microbiological contamination of fluids



SEM Photograph of a unused filter Element



SEM Photograph of a filter element with FuelMag™ Installed after 14 days



SEM Photograph of a filter element without a FuelMag™ Installedafter 14 days


Microbes are found at the fuel-water interface. They use fuel as food, converting additives into new chemicals and water as the oxygen source, thus ruining your fuel. Some of their food becomes new bugs or biomass, and the rest become byproducts or metabolites. These metabolite molecules range from carbon dioxide to slime. Some of the metabolites contribute to sludge formation or make organic acids, which make fuel and associated water bottoms corrosive. If you take a look at a slime sample at the fuel and water interface, you will find the proportion of the mass that is actual bugs is astonishingly small.


YeastFungusBacteria

Growth Samples Yeast, Fungus and bacteria supplied by CABI

Growth of microorganisms in petroleum products has been recorded since 1895, causing fouling, malfunction and corrosion in storage tanks, equipment, pipelines, filters and engines.

Until now the most widespread method of dealing with microbiological contamination has been by the addition of a suitable biocide to the contaminated system. This method however brings with it its own raft of problems.

  • Proprietary brands of biocide are expensive.

  • Biocide may kill of some of the bacteria strain, leaving others to enjoy an increase in growth rate and assume the ecological elevation previously prevented by bacteria strains now killed off.

  • Biocides are highly toxic. It requires special procedures and extreme care in handling.

  • major oil companies have issued bulletins to their staff specifically instructing them that in no circumstances should they handle the biocide treatment or removal of material from a treated system.

  • Effective biocide treatment must be correctly applied with special care exercised to protect the health of the treatment operator.

  • The cumulative effects of the toxic biocide on the engine are not known or stated.n

  • nor is the level of environment damage created by passing the biocide through the engine and into the atmosphere.

  • The treated biomass is still in the system and has either to be physically removed by cleaning or is left to be caught up in the normal filtration